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Transformer Coil Winding Services
Transformer coil winding is a critical process that directly affects the performance, safety, and efficiency of transformers. When a transformer becomes inoperable due to coil failure often caused by moisture ingress, lightning strikes, contamination, or overheating, rewinding the coils is the most effective way to restore function and avoid costly replacements.
Whether the failure is due to insulation breakdown, thermal overload, electrical surges, or mechanical damage, our transformer winding process includes thorough diagnostics, removal of damaged windings, core cleaning, and accurate rewinding to match the original specifications or better.
Our coil rewinding services are trusted across industries because we focus on minimizing downtime, extending transformer life, and ensuring safe operation under demanding conditions.
coil winding transformer
At CURRENT ELECTRO MECH PRIVATE LIMITED, we offer expert coil winding transformer services that bring damaged or degraded transformers back to life. Our highly trained technicians use advanced transformer coil winder equipment to ensure precise winding, consistent tension, and perfect alignment. We repair and rewind primary and secondary windings with premium-grade insulating materials, ensuring durability and long-term performance.
Restore your transformer’s performance and reliability. Contact us today for professional transformer coil winding solutions.
Our Repair Process
Motor Receive
We carefully receive the motor and document its condition before proceeding with diagnostics.
Initial Connect with Customer
Our team promptly connects with the customer to understand the issue and service requirements.
Dismantling & Failure Analysis
The motor is dismantled, and the root cause of failure is identified and communicated to the customer.
Quotation Submission
A detailed quotation, including repair scope and estimated timeline, is sent for customer approval.
Working Stage Updates
We carefully receive the motor and document its condition before proceeding with diagnostics.
Final Testing & Quality Check
Our team promptly connects with the customer to understand the issue and service requirements.
Motor Delivery
The motor is dismantled, and the root cause of failure is identified and communicated to the customer.
Test Report Submission
A detailed quotation, including repair scope and estimated timeline, is sent for customer approval.
Industries We Serve
Testimonial
Customer Reviews
Dr.KC Padmesh /
Gokulraj DGS /
Current electro mech ,the best company of rewinding and services,best work,good quality service,good things and fast work make special ....
Senthilkumar S /
Impressive motor service factory! Exceptional infrastructure, skilled staff, and a commitment to quality. Highly recommend! and success for future.
Why Choose Current Electro Mech
Unmatched Expertise & Experience
With 26+ years of industry experience and over 3 lakh motors serviced, we are a trusted leader in AC induction motor repair, rewinding, and servicing. Our team of highly skilled specialists ensures precise diagnostics, efficient repairs, and long-lasting performance.
State-of-the-Art Facility & Advanced Techniques
We utilize cutting-edge technology, including computerized coil winding, dynamic balancing, and advanced load testing, to restore motors to their peak efficiency. Our fully equipped service center guarantees fast turnaround times without compromising quality.
Customer-Centric Approach & Quick Support
We prioritize transparency, reliability, and customer satisfaction, providing real-time updates, on-site servicing, and 24/7 emergency support. Our commitment to quality workmanship and timely delivery ensures seamless operations for your business.
Emergency Transformer Coil Winding Services
Need a fast repair? CEM offer a 24/7 Emergency repair service.
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FAQ
Transformer coil winding involves wrapping conductive wire (usually copper or aluminum) around a core to create the primary and secondary coils, which help transfer electrical energy via electromagnetic induction.
At Current Electro Mech, we offer a wide range of transformer coil winding services including layer winding, spiral winding, helical winding, and disk winding for various types of transformers like power, distribution, and custom-built units.
We primarily use high-grade copper and aluminum conductors, insulated with superior-quality materials like enamel, paper, or Nomex, ensuring high performance and long durability.