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DG Alternator Winding Repair and Services

At CURRENT ELECTRO MECH PRIVATE LIMITED, we provide comprehensive services for DG alternator winding, ensuring your vehicle or machinery runs smoothly and reliably. The alternator is a crucial part of your electrical system; it generates electricity to power systems and charge your battery. A faulty alternator can lead to critical power failures and costly downtime. We offer high-precision alternator repair, alternator winding, and alternator rewinding services, designed to deliver long-lasting performance and fast recovery. Whether you operate a vehicle, generator, or industrial equipment, our skilled team is equipped to bring your alternator back to life.

Alternator Winding

Alternator Repair

Our alternator repair services are tailored to identify and fix issues quickly and efficiently. Using advanced diagnostic tools, we assess the root cause whether it’s worn-out brushes, faulty diodes, bearing damage, or voltage regulator failure. Our technicians then carry out necessary repairs or replacements, restoring your alternator to full working order. We handle both standard and heavy-duty alternators across various applications. For units beyond basic repair, we offer alternator rewinding to rebuild the coil windings using high-grade materials and industry-standard techniques. Every alternator we service is tested under load to ensure durability and consistent output.

Need expert repair for your Alternator? Contact us today for reliable and efficient service!

DG Alternator Repair

DG Alternator Winding

The DG alternator is at the heart of every diesel generator, converting mechanical energy into electrical output for reliable backup and primary power. We specialize in DG alternator winding and servicing, ensuring uninterrupted performance of your diesel generator alternator in even the most demanding industrial environments.

Diesel generator sets (DG sets) require meticulous care of engine components, exhaust and fuel systems, and the DG set alternator must be regularly monitored and maintained. Alternator winding failures can be caused by insulation breakdown, overheating, or mechanical stress. Our expert team rewinds DG alternators using high-grade copper and thermal-resistant insulation, restoring efficiency and prolonging lifespan.

Our Repair Process​​

Motor Receive

We carefully receive the motor and document its condition before proceeding with diagnostics.

Initial Connect with Customer

Our team promptly connects with the customer to understand the issue and service requirements.

Dismantling & Failure Analysis

The motor is dismantled, and the root cause of failure is identified and communicated to the customer.

Quotation Submission

A detailed quotation, including repair scope and estimated timeline, is sent for customer approval.

Working Stage Updates

We carefully receive the motor and document its condition before proceeding with diagnostics.

Final Testing & Quality Check

Our team promptly connects with the customer to understand the issue and service requirements.

Motor Delivery

The motor is dismantled, and the root cause of failure is identified and communicated to the customer.

Test Report Submission

A detailed quotation, including repair scope and estimated timeline, is sent for customer approval.

Industries We Serve

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Why Choose Current Electro Mech​

Unmatched Expertise & Experience

With 26+ years of industry experience and over 3 lakh motors serviced, we are a trusted leader in AC induction motor repair, rewinding, and servicing. Our team of highly skilled specialists ensures precise diagnostics, efficient repairs, and long-lasting performance.

State-of-the-Art Facility & Advanced Techniques

We utilize cutting-edge technology, including computerized coil winding, dynamic balancing, and advanced load testing, to restore motors to their peak efficiency. Our fully equipped service center guarantees fast turnaround times without compromising quality.

Customer-Centric Approach & Quick Support

We prioritize transparency, reliability, and customer satisfaction, providing real-time updates, on-site servicing, and 24/7 emergency support. Our commitment to quality workmanship and timely delivery ensures seamless operations for your business.

Emergency DG Alternator Repair Services

Need a fast repair? CEM offer a 24/7 Emergency repair service.

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FAQ

An alternator is a key component in a vehicle’s electrical system. It generates electricity to power the car's electrical systems and charges the battery while the engine is running.

DG alternator winding refers to the process of wrapping copper or aluminum coils inside a diesel generator (DG) alternator, which helps generate electricity when the generator is running.

Depending on the size and damage level, a complete rewinding job usually takes 2 to 7 days, including dismantling, cleaning, rewinding, insulation, and testing.